Anomaly Detection for Fabricated Artifact by Using Unstructured 3D Point Cloud Data

Abstract

3D point cloud data has been widely used for surface quality inspection of fabricated artifacts, offering high-density, precise measurements and quantitative geometric information. This paper presents a Bayesian network approach to anomaly detection using unstructured 3D point cloud data, addressing challenges such as lack of global coordinate ordering, variant anomaly patterns, and outliers. A variational expectation-maximization algorithm is employed for parameter estimation and inference.

Publication
IISE Transactions

Types of Anomalies on the Steel Surface

  • Three types of anomalies on the steel surface:
    • (a) pinhole
    • (b) depression
    • (c) oscillation mark
  • Three types of anomalies on the steel surface:
    • (d) depression
    • (e) pinhole
    • (f) debris patch

Assumption:

  • (1) Globally smooth reference surface; Approximated by the B-spline surface with a parametric base plane
  • (2) Locally smooth anomaly
  • (3) Locally non-smooth outlier
  • (4) Gaussian measurement noise

Goal

  • Surface anomaly detection using one single point cloud sample.

Overall Framework

Overall framework of the model
Overall framework of the model

Result

The proposed method is effective and robust to the different types of anomalies. (Grey: reference surface point; Blue: anomaly point; Red: outlier point.)

Real Case Study

The proposed method performs the best in real samples among the comparison methods.

(a)
(a)
(b)
(b)

Juan Du
Juan Du
Assistant Professor

My research interests include knowledge-infused data science for quality improvement, industrial data analytics and machine learning, and system informatics and control for manufacturing applications.