Abstract
The surface quality inspection of manufacturing parts based on 3D point cloud data has attracted increasing attention in recent years. The reason is that the 3D point cloud can capture the entire surface of manufacturing parts, unlike the previous practices that focus on some key product characteristics. However, achieving accurate 3D anomaly detection is challenging, due to the complex surfaces of manufacturing parts and the difficulty of collecting sufficient anomaly samples. To address these challenges, we propose a novel untrained anomaly detection method based on 3D point cloud data for complex manufacturing parts, which can achieve accurate anomaly detection in a single sample without training data. In the proposed framework, we transform an input sample into two sets of profiles along different directions. Based on one set of the profiles, a novel segmentation module is devised to segment the complex surface into multiple basic and simple components. In each component, another set of profiles, which have the nature of similar shapes, can be modeled as a low-rank matrix. Thus, accurate 3D anomaly detection can be achieved by using Robust Principal Component Analysis (RPCA) on these low-rank matrices. Extensive numerical experiments on different types of parts show that our method achieves promising results compared with the benchmark methods.
Juan Du
Assistant Professor
My research interests include knowledge-infused data science for quality improvement, industrial data analytics and machine learning, and system informatics and control for manufacturing applications.